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Regardless whether you have a brand new forklift fleet or second-hand forklifts, your equipment needs to be maintained to ensure safety and productivity. Careless forklift operation can lead to added expenses due to damage and abuse. There are simple ways to identify operator practices which indirectly contribute to costs associated to the improper operation of Caterpillar forklifts or lift trucks. The following suggestions will help you reduce operating costs while ensuring a long life for your equipment.
Causes Of Facility and Forklift Damage
Wrong Forklifts. For the efficient and safe performance of a forklift, it is essential to select the right lift truck equipment for the application. One of the most common mistakes is utilizing the wrong type of forklift or options for the specific job. Equipment could suffer premature wear and tear. Parts can be subject to failure. Make sure that the lift truck is fitted with the correct tires and that they are not worn.
Improper forklift operating practices are a common cause of impact damage. Damage to product, equipment or facilities can occur while navigating around products. A congested work area lends itself to impacts. For example, pushing pallets, known as "Bulldozing", can wear tires and damage the transmission.
Unsafe Forklift Speeding and Lifting. Personal injury and equipment damage can occur by incorrect lifting practices. Common errors consist of traveling very fast and lifting too high. A load that is too heavy could cause the forklift to tip over. The operator must make sure that the forks are level.
The most common cause of forklift damage are debris and obstructions on the floor. If wood, twine, banding or plastic gets into the engine compartment, the cooling system can be compromised. The result can be engine failure or even fire.
Axle or radiator damage is another common result of driving over debris.
Terex provides Genie DC and Bi-Energy equipment that are emission-free and provide quiet operation for the most sensitive work applications. Like for example, in industrial situations where the machinery has to travel large distances, the Genie bi-energy system combines the benefits and versatility of a diesel fueled generator using a 48 Volt DC machine.
Some of the key characteristics offered by this combination consist of over, out and up positioning capabilities for complete versatility. In addition, the zero tail-swing offered by nearly all models, combined with the tight turning radius provides easy maneuvering through standard doors and narrow aisles.
Drive controls and proportional lift controls also provide precise boom positioning and smooth drive performance. The 48V DC electric drive system offers quiet and emission free operation suitable for sensitive settings. There are jib boom models available to function with an additional working range for particular tasks. On non-jib models, there is a self-leveling platform that rotates to either side at an angle of 90 degrees.
Genie machines by Terex are ideal for both outdoor and indoor construction applications. This particular model offers engine-powered articulating Z booms which combine up, out and over positioning capabilities and extreme lifting versatility overall. The outreach offered by this type is the best in the market.
The diesel engines with articulating booms provide zero tail-swing on most models and have a tight turning radius. These machinery are ideal for maneuvering in confined locations. Additionally, they provide grade and terrain maneuverability, utmost power and excellent torque. The diesel engines are quiet in general also. Nearly all models have active oscillating axle and full time drive positive drive traction system to provide great flexibility on surfaces which are rough and uneven.
