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Without doubt, forklift components will eventually wear out and require replacing. The alternative of obtaining new parts could become costly so another idea is to acquire used components. This can save much money in the end. It is a good idea to acquire used forklift parts that have been remanufactured. These components would guarantee that you are getting parts that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken components is a more cost effective way in general compared to rebuilding. With rebuilding components, just the components that are worn out or broken get changed, which means that other wearable parts could break down soon after acquisition.
Remanufacturing on the other hand offers the best guarantee for second-hand components. Remanufactured parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable components are replaced regardless of age or wear which is one more rationale why reproduced parts generally function so much better. Whatever component within the part is new and this provides much longer life to the second-hand part. Depending on the forklift components that are being redone, the cleaning process and the whole remanufacturing process would vary.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Several engine components like spark plugs, pistons, rings, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A comprehensive inspection is done to be able to check for any cracks. Seals, bearings and bushings are all replaced. Typically, the replacement components used on transmission components meet OEM specifications.
Wearable components
A few forklift parts like for example the alternator, the water pump, torque converters, the starter and steer axles could be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This card can likewise be reproduced with replacing all aged and worn out parts. Not like other forklift components the control card can only have the worn and aged parts replaced.
OEM Specs
Parts that are remanufactured have to be thoroughly inspected upon reassembly to ensure they are in good condition before being sold. When obtaining these parts, it is a good idea to be sure that they have undergone all of the proper testing and inspections. On certain larger components like steer axles, engines and transmissions, OEM specification replacement components must be used.
The lift truck dealer can ensure that the parts they have reproduced meet the OEM specifications. This would even guarantee the components meet industry standards. Many details go into remanufacturing used parts. This attention to detail offers more serviceability out of remanufactured parts compared to the components that were simply rebuilt.
