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Batteries meant for forklifts are sold in terms of connector location, physical size, voltage and amp-hour capacity. The forklift nameplate will state the correct amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual would likewise include the correct battery information intended for the forklift.
There are 2 general kinds of electric lift truck batteries: Sealed or Flooded. A sealed battery is also known as "maintenance free" or VRLA and does not require the adding of water. Sealed batteries instead make use of a chemical reaction so as to maintain proper fluid level through the life of the battery. A flooded battery needs water to be added often to be able to ensure the exact electrolyte level in the battery.
Nearly all lift truck could accommodate various battery sizes. The battery must be selected to be able to fit within the size of the battery compartment. Nearly all battery providers can supply a battery listing of right sizes which are suggested for your particular forklift.
With electric forklifts, the battery is even utilized as a counterweight. The capacity of the lift truck will be based upon exact least weights of the battery. Follow the details specified on the forklift nameplate in order to ensure you are using a battery which meets minimum weight specified.
Batteries and chargers should be rightly matched to the specific battery being charged. This will help guarantee that the charger has the exact amp-hour capacity to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity has to be with ten percent of the amp-hour capacity of the battery in order to guarantee the most effective charging. Previous to commencing the charging cycle, be certain the battery is first connected to the charger. Always verify the battery details like for instance the voltage, amp-hour capacity and battery weight with the details provided on the battery nameplate.
Always ensure whenever charging a battery that the right type of charger is being utilized. Nearly all newer charging devices could be used in order to safely charge all kinds of batteries and would be labeled to accept all batteries. Using an older charger, for instance so as to charge only flooded batteries could be dangerous if utilized for sealed batteries and damage to both charger and battery would take place. It is important to firstly check the instruction plate on the charger so as to make certain it can accept the type of battery you wish to charge.
If dealing with flooded batteries, it is essential to only add the necessary water once the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery as it is being charged.
Some guidelines intended for improving the life of a battery include: at all times keep the battery clean regardless of type and for flooded batteries particularly, keep their fluid levels topped up. One more common rule is to charge the battery and let it rest for an 8 hour period prior to using. Utilize an "equalizing" charge every 5th charge to keep all cells renewed at the same voltage. Do not discharge the battery lower than eighty percent of battery amp-hour capacity prior to recharging.
There are lots of equipments which could be placed on a forklift so as to monitor the level of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator when the battery has been discharged. There are other simple gas gauge meters existing as well. Utilizing such monitoring devices would help avoid truck and battery damage from severely discharging the battery all through use.
